Amphiphilic-Nylon/Polyolefin/Cellulose composite
3D Printable Biocompatible Material with Bone-Like Performance and Quality
A non re sorbable cellular structure includes organic and inorganic ingredients demonstrating intrinsic bioactivity.
About FibreTuff
Our History
Our Services
Our History
Innovative Plastics and Molding, Inc. began as a small business specializing in molding, extrusion, and 3D printing biocompatible materials. The company evolved into a prominent 3D printing solution provider of biocompatible, cellular structure's with amphiphilic 'bone-like' parts.
Team
Our Services
Our History
Our team is comprised of experts in medical compounding, biocompatible material applications, 3D printing and medical devices and implants. We have 100+ years committed to providing our clients with the best possible solutions for "dual use" service.
Our Services
Our Services
Our Services
We offer a wide range of 3D printing services, including rapid prototyping, custom part production, and product design, utilizing 3D printing biocompatible materials. Our advanced FibreTuff Technology enables us to deliver high-quality results, such as the printed clavicle above.
3D Printed FibreTuff PAPC, Amphiphilic + Bioactive
Today's Medical Developments Magazine By Clare Scott Published May 26, 2026
From gas assist injection molding nylon with polyolefin and natural fibers for light weighting to 3D printed cellular structures with FibreTuff PAPC
nHaNylon66 making an impact worldwide by increasing performance and lowering costs
nHaNylon66 has been studied by multiple countries for more than 15 years, comparing PEEK even titanium and autologous bone.The investigative studies have been published in peer review publications. The findings have most impressive data showing better bioactive and osteoblast performance. The 3D printed FibreTuff PAPC+Nylon66, a non re sorbable amphiphilic cellular structure with bone likeness prides itself on leapfrogging the nHaNylon66 on paper. Clinical studies are on the horizon.
Additive Manufacturing "dual use" medical technology at Point of Care (POC)
The 3D Printable FibreTuff PAPC has evolved from the piloted medical research with the U.S. military in 2023. The printable FibreTuff PAPC now includes a high heat polymer Nylon66 with the SLS method. The non re sorbable biocompatible composite has a cellular structure with bone like performance. Further, the bio composite can be sterilized in autoclave and deliver an antibiotic to help produce multiple solutions to minimize infection.
Collaborative Initiative's in 2026 will identify ML / AI applications for 3D Printed FibreTuff PAPC
3D Printed FibreTuff PAPC claims non re sorbable cellular structure and has bone like radiopacity. The bone like radiopacity inputs will be identified by sensor - CT scan, Ultrasound to produce data for machine learning ML processing. A MTU patent pending algorithm with support reinforcement learning control will provide a closed loop adaptive manufacturing environment. Further, leading to: understanding osteointegration behavior without removal, evidence based healing for better patient outcomes.
FibreTuff Technology Invited to Participate at Detroit Development Partnership (DDP)2025 International Event:
Innovative Plastics and Molding, Inc. started as a small business focused on molding, extrusion, and 3D printing biocompatible materials. Over time, the company has become a leading provider of 3D printing solutions, specializing in biocompatible 3D printer cellular structures with amphiphilic 'bone-like' parts.
Robert Joyce of FibreTuff: Panelist at Re:Making Michigan Expo focused on Accelerating Technology Adoption 2025
Robert Joyce explains how 3D printed FibreTuff can be utilized for machine learning M/L and AI to qualify parts for functional use, as well as, monitoring the healing of implantable without removal.
Robert Joyce of FibreTuff: Panelist at Foam Expo North America 2025
We provide an extensive array of 3D printing services, including rapid prototyping, custom part production, and product design, all while utilizing 3D printing biocompatible materials. Our advanced FibreTuff Technology, which incorporates biocompatible 3D printer filament, allows us to achieve high-quality results, such as the printed clavicle featured above, made from our innovative tuff material.
Rapid+TCT 2025 Presentation in Detroit, Mi
Robert Joyce presented at the 3D printing conference Rapid+TCT 2025 in Detroit, MI, where he discussed advancements in 3D printing biocompatible materials. His presentation, which highlighted the potential of biocompatible 3D printer filament made from innovative fibre materials and tuff material, was well received and attended by experts and bioengineering students. He looks forward to sharing more insights at next year's event.
Fall 2024 Presentations - 3D printing FibreTuff PAPC for Additive Manufacturing
Robert Joyce will present at three conferences during the fall of 2024. He will be attending the SPE FOAMS 2024 conference in King of Prussia from September 17-20, the Advanced Manufacturing Minneapolis 2024 on October 16-17, and the AMI Performance Polyamides in Cleveland in November. During these events, he will share insights from his 20+ years of experience in developing innovative foaming technology, including advancements in 3D printing biocompatible materials. His work has led to the creation of FibreTuff PAPC+Nylon66, a biocompatible material that is amphiphilic and exhibits bone-like performance.
3D Printed FibreTuff PAPC Biological Performance
FibreTuff Cutting-Edge Biomaterial Technology
3D printing of the FibreTuff PAPC II has passed Cytotoxicity and Skin irritation tests (ISO 10993-5 and ISO 10993-10) and USP Class VI testing. The in vivo testing was performed by NAMSA a regulatory approved testing company for medical devices and implants. Certification information is available.
3D Printed FibreTuff Cellular Structure shows Bioactivity -Apatite Formation
The 3D printing of FibreTuff biocompatible material has been investigated for bioactivity. The results showed biocompatible behavior with unprecedented apatite formation and osteoblast adhesion. These results with FibreTuff displayed improved results versus HaPEEK or AMPPEEK.
FibreTuff PAPC+Nylon66 comparison with PEEK and Titanium
The FibreTuff PAPC+Nylon66, a alloy construction of amphiphilic (Hydrophobic+Hydrophilic) bone likeness compared against PEEK, titanium for implants.
Bioactivity Investigation of 3D Printed FibreTuff PAPC Cellular Structure with Micropores
Dr Sikder of Cleveland State University performed a Bioactivity investigation of 3D printing FibreTuff, having microporous cellular structure. Dr Sikder immersed the microporous disc made with FibreTuff in Simulated Body Fluids (SBF). The SEM showed printed FibreTuff was biocompatible and had apatite formation.
3D Printed Bone Tissue Engineering Investigation shows Osteoblast Adhesion without Hydroxyapatite
Military Medicine 2023: Additive Manufacturing for Fabrication of Point-of-Care Therapies in Austere Environments
The 3D Printing of porous bone like scaffolds made with FibreTuff PAPC were investigated in vitro and showed osteoblast adhesion. These bone tissue engineering tests were preformed by Dr Safadi at the Medical college in Northeast Ohio.
Military Medicine 2023: Additive Manufacturing for Fabrication of Point-of-Care Therapies in Austere Environments
Military Medicine 2023: Additive Manufacturing for Fabrication of Point-of-Care Therapies in Austere Environments
The Military Medicine publication highlights the use of 3D printing biocompatible materials, particularly the FibreTuff PAPC, a biocompatible 3D printer filament This innovative material has facilitated the production of various 3D printed medical supplies, including human tissues and bioactive bandages, making it suitable for prolonged field care scenarios.
IMECE 2023 Conference includes 3D printed FibreTuff PAPC+Nylon 66 bone scaffolds.
IMECE 2023 Conference includes 3D printed FibreTuff PAPC+Nylon 66 bone scaffolds.
The 3D printing of FibreTuff PAPC represents an advanced biocompatible material, designed to replicate bone-like properties. This innovative biocompatible 3D printer filament allows for the construction of both cortical and cancellous bone. Additionally, it produces a bone like radiographic image. The radiopacity is optimally balanced, ma
The 3D printing of FibreTuff PAPC represents an advanced biocompatible material, designed to replicate bone-like properties. This innovative biocompatible 3D printer filament allows for the construction of both cortical and cancellous bone. Additionally, it produces a bone like radiographic image. The radiopacity is optimally balanced, making it suitable for showing bone bridging without the need for implant removal to verify evidence-based healing.
3D Printed FibreTuff PAPC+Nylon66 implanted as a Dental Bone Graft
IMECE 2023 Conference includes 3D printed FibreTuff PAPC+Nylon 66 bone scaffolds.
The 3D Printing of FibreTuff PAPC+Nylon66 has been implanted for a Dental Bone Grafting Material. This printed PAPC biomaterial was autoclaved at 250C for 20min at 28psi, immersed in antibiotics, then customized to the desired shape, implanted and closed with sutures. Less than 30 days.
Benchmarking the 3D printing of FibreTuff PAPC material for Bioreactor development
Benchmarking the 3D printing of FibreTuff PAPC material for Bioreactor development
Christophe Marquette benchmarking the 3D printing of FibreTuff PAPC material for bioreactor development. The CAD design was produced by the 3d.FAB platform team. The design was performed by Lucas Lemarié, PhD student at SEGULA Technologies , a great example of thread integration.
Talking Additive Podcast with Robert Joyce
Innovative Plastics and Molding, Inc. started as a small business focused on molding, extrusion, and 3D printing biocompatible materials. Over time, the company has become a leading provider of 3D printing solutions, specializing in biocompatible 3D printer cellular structures with amphiphilic 'bone-like' parts.